Bulk Material Shipping Port

Case Study

QCAi implements Machine Learning at a major bulk material shipping port to predict equipment failures

– Case Description | Company Challenge 

The bulk material shipping port wanted a trusted dashboard and notification system to better manage downtime and operations interruption

The terminal collects thousands of data points per second from a wide variety of site assets. Having an automated way to collect the data, present the data and then act on the data was needed to predict downtime and schedule maintenance to avoid unplanned downtime.

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Key Results

Realtime monitoring of streaming model for vibration anomalies

Reduced downtime

Company Overview

The bulk materials shipping terminal is located on the north shore of Burrard Inlet in the Port of Vancouver.

It is a critical link in the supply chain that transports Canadian commodities to markets globally with trillions of dollars of goods managed.

Company Size

Million tonnes of goods shipped annually

Technology used

ThinkWork, Rockwell Factory Talk

Industry

Bulk Material Handling, Marine Transportation & Logistics

Use Cases

Reporting, Quality Assurance, Uptime, Asset Tracking, Alarms, Conveyor Monitor

QCAi Work

Using vibration data from motors at our client, QCAi developed a machine learning based algorithm that could detect changes in the structural health of the motor.

The client’s previous alarming system was a static threshold-based system. Due to the noisy nature of vibration data these systems produce a large number of alarms resulting in alarm fatigue and issues in extracting actionable information.

With application of Machine learning algorithms, the noisy series is transformed into a new data stream that is only sensitive to changes in the underlying state of the motor. This model provides very useful information for the early detection of possible structural deterioration or defects. Ultimately empowering the business to schedule maintenance better and respond to issues proactively.

Rockwell Automation Logo - Bulk Material Shipping Port

Connectors

Rockwell Automation Historian

Factory Talk by Rockwell - Bulk Material Shipping Port

Connectors

Rockwell Factory Talk

MLflow logo - Bulk Material Shipping Port

Connectors

ML pipelines

Benefits

Visual Realtime reporting. Actionable recommendations through vibration analysis.

The maintenance team can now visualize Realtime and predictive data. This solution helps maintenance identifying potential issues faster, resolving challenges proactively, and planning maintenance with more accuracy.

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